METAL SEALS

Metal seals are commonly used in aerospace applications due to their ability to withstand extreme temperatures, pressures and harsh environments for critical systems where elastomeric or polymer seals may not be suitable.  Some typical aerospace applications for metal seals include:

Aircraft Turbines, Satellites, Engines & Propulsion, Cryogenic Systems, Oxygen systems, Rocket Liquid Fuel Tanks

What are Metal Seals?

  • Seals made of special metals for static applications
  • ​Particularly high elastic recovery
  • For use in extreme operating conditions

 

 Advantages of  Metal Seals

  • Temperature range from cryogenic (-270°C) to 1000°C
  • Pressures ranging from vacuum to 5000 bar, even at high temperatures
  • Highly resistant to aggressive media - no shrinkage, no swelling
  •  No explosive decompression
  • No aging by UV light, ozone or oxygen
  • Resistant to Radioactivity
  • Pressure-activated
  • Extremely low permeation/leakage (limited to contact areas between seal and groove)
  • Lowest leakage rates:

       Metal seals: up to 10⁻¹² mbar x Liter/sec per mm circumference = 1cm³ in 3000 years

  Elastomer seals: up to 10⁻⁶ mbar x Liter/sec per mm circumference = 1cm³ in 2 weeks

Requirements for the Utilization of Metal Seals

  • Higher compression forces
  • Stable flanges
  • Range of applications: static 

Typical Applications

  • Vehicle Exhaust Systems
  • Fuel Injectors
  • Aircraft Turbines
  • Laser 
  • Oil and Gas Industry Equipment
  • Gas and Steam Turbines
  • Nuclear Applications
  • Rocket Engines
  • Satellites
  • Turbochargers
  • Vacuum
  • Valves